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Frequently Asked Questions
A Ploughshare Mixer is often suitable for materials that tend to agglomerate.
Its plough-shaped mixing tools generate intensive circulation of the material, while optional high-speed choppers can break up lumps and agglomerates during mixing.
The final selection should be based on the material characteristics and process requirements.
Vortex mixers are designed for a wide variety of powders, granules, and powder-liquid mixtures.
Typical applications include chemical powders, food ingredients, pharmaceutical powders, animal feed, dry mortar, ceramics, battery materials, fertilizers, pesticides, minerals, refractory materials, and other bulk solids. The actual mixer configuration should be selected according to the physical and chemical properties of the material.
Vortex manufacture a wide range of industrial powder and bulk solids mixing equipment, including:
- Horizontal Ribbon Mixers
- Ploughshare Mixers
- Double Shaft Paddle Mixers (Paddle Mixers / “No-Gravity” Mixers)
- Conical Twin-Screw Mixers
- Vertical Screw Ribbon Mixers
- Double Cone Mixers
- V-Type Mixers
- 3D Motion Mixers
- Customized mixing systems and complete mixing lines
The most suitable mixer depends on your materials, production capacity, mixing ratio, required mixing time, and process conditions.
Mixer capacity should be evaluated using both the total vessel volume and the effective working volume. The required volume depends on material bulk density, batch weight, filling ratio and the mixing principle of the selected machine. A mixer should not normally be filled to its total geometric volume because sufficient space is required for material movement and effective mixing. For this reason, selecting a mixer based only on vessel volume can result in an unsuitable configuration.
The appropriate industrial powder mixer depends on several factors, including:
- Material characteristics
- Bulk density
- Particle size
- Required mixing uniformity
- Batch size or production capacity
- Moisture content
- Whether heating or drying is required
- Whether liquid addition is required
- Required discharge configuration
- Production and automation requirements
Vortex provides different powder mixer designs so that equipment can be selected according to the specific process requirements.
Vortex powder mixer selection depends on several factors, including:
- Material type and characteristics
- Bulk density and particle size
- Material flowability
- Moisture content
- Viscosity
- Mixing ratio
- Batch size or required production capacity
- Whether liquid addition is required
- Required mixing uniformity
- Temperature, pressure, vacuum, or other process requirements
Vortex engineers can recommend a suitable powder mixer based on your material and process requirements.
Yes, We can supply simple stand alone panels or automated PLC controlled systems. We normally install and test all controls on our mixers before they are shipped.
Yes, we normally test the mixers before they are shipped and mark out the wire need to connect on the control box.
We manufacture specialty mixing equipment for powder & bulk materials. Included are ribbon blender, plough mixer, conical screw mixer, twin shaft paddle mixer, V blender, double cone blender and other auxiliary equipment such as screw conveyor, quantitive auger filler.
We sell across the world, our cusotmers distribute 5 continents.
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The application of plough mixer when soya flour in wheat flour
Many product flours milled from other grains are occasionally used in wheat flour, for example, corn meal, rice, millet, soy, oat, buckwheat and barley flours.
The Food Standards Agency (FSA) has started a sampling and testing program at milling plants in the UK to test for the presence of soya in wheat flour. On the basis of the evidence we have received to date, the FSA believes soya in flour is unlikely to pose a risk to people with a soya allergy and does not need precautionary labelling.
The testing program is to gather further data on the presence and level of soya in wheat and other flours in order to verify our assessment of the risk to people with allergies and to ensure that consumers are being given accurate information about flour, and flour based products.
The reports also show blending different flours milled from different grains is become the trend. And Plough mixer is widely used to mix flour, powder, granule, and small liquid additives in food line. Plough Shear Mixer is designed for heavy duty blending of both dry and wet materials. The over lapping of shovels coupled with its shape and the high speed of the ploughs produces good mixing action and high turbulence. The use of high speed choppers further reduces the product particle size and brake lumps and little ball if adding liquid thus resulting in homogeneity.
With the good blending efficiency, Vortex plough mixer is particularly excellent in handling bulk powder in dry-dry powder, wet-wet paste and wet-wet mass of grains flours.
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