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Frequently Asked Questions
A Ploughshare Mixer is often suitable for materials that tend to agglomerate.
Its plough-shaped mixing tools generate intensive circulation of the material, while optional high-speed choppers can break up lumps and agglomerates during mixing.
The final selection should be based on the material characteristics and process requirements.
Vortex mixers are designed for a wide variety of powders, granules, and powder-liquid mixtures.
Typical applications include chemical powders, food ingredients, pharmaceutical powders, animal feed, dry mortar, ceramics, battery materials, fertilizers, pesticides, minerals, refractory materials, and other bulk solids. The actual mixer configuration should be selected according to the physical and chemical properties of the material.
Vortex manufacture a wide range of industrial powder and bulk solids mixing equipment, including:
- Horizontal Ribbon Mixers
- Ploughshare Mixers
- Double Shaft Paddle Mixers (Paddle Mixers / “No-Gravity” Mixers)
- Conical Twin-Screw Mixers
- Vertical Screw Ribbon Mixers
- Double Cone Mixers
- V-Type Mixers
- 3D Motion Mixers
- Customized mixing systems and complete mixing lines
The most suitable mixer depends on your materials, production capacity, mixing ratio, required mixing time, and process conditions.
Mixer capacity should be evaluated using both the total vessel volume and the effective working volume. The required volume depends on material bulk density, batch weight, filling ratio and the mixing principle of the selected machine. A mixer should not normally be filled to its total geometric volume because sufficient space is required for material movement and effective mixing. For this reason, selecting a mixer based only on vessel volume can result in an unsuitable configuration.
The appropriate industrial powder mixer depends on several factors, including:
- Material characteristics
- Bulk density
- Particle size
- Required mixing uniformity
- Batch size or production capacity
- Moisture content
- Whether heating or drying is required
- Whether liquid addition is required
- Required discharge configuration
- Production and automation requirements
Vortex provides different powder mixer designs so that equipment can be selected according to the specific process requirements.
Vortex powder mixer selection depends on several factors, including:
- Material type and characteristics
- Bulk density and particle size
- Material flowability
- Moisture content
- Viscosity
- Mixing ratio
- Batch size or required production capacity
- Whether liquid addition is required
- Required mixing uniformity
- Temperature, pressure, vacuum, or other process requirements
Vortex engineers can recommend a suitable powder mixer based on your material and process requirements.
Yes, We can supply simple stand alone panels or automated PLC controlled systems. We normally install and test all controls on our mixers before they are shipped.
Yes, we normally test the mixers before they are shipped and mark out the wire need to connect on the control box.
We manufacture specialty mixing equipment for powder & bulk materials. Included are ribbon blender, plough mixer, conical screw mixer, twin shaft paddle mixer, V blender, double cone blender and other auxiliary equipment such as screw conveyor, quantitive auger filler.
We sell across the world, our cusotmers distribute 5 continents.
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Do you need a standard duty or heavy duty ribbon blender?
duty ribbon blender their popularity and many uses, ribbon blenders today are offered by many vendors big and small. It’s important to choose a well-equipped blender suited to your specific application and built by a trusted manufacturer, because quality and performance vary widely from one OEM to another. Off-the-shelf models are a great solution to urgent needs, but it should be noted that customizing the multi-purpose ribbon blender to meet your own process requirements need not drastically add to the capital cost and lead time.The key is to define your objectives in detail so you confidently select a blender that is neither under-specified nor over-engineered. And the standard duty or heavy-duty is the top tip you should take consideration.
Before approaching vendors to request pricing, make sure to verify your product’s actual bulk density as accurately as possible. While batch sizes are always spelled out in weight, blender models are assigned volume capacities. The desired batch volume (not batch weight) thus defines the size of the blender. Bulk density also determines horsepower and if a standard or heavy-duty model is required. Most standard blenders can typically handle bulk densities of about 0.6kg/L. Heavier-duty ribbon blenders are available for denser products. Thus, determining you need a standard duty or heavy-duty ribbon blender is the first tip top when you choosing a ribbon blender.
Consider the maximum and minimum batch quantities that a particular model can accommodate. Remember that optimal mixing in a ribbon blender requires a certain amount of product – at least 30-40% of the rated volumetric capacity. Working with smaller volumes, the blender may fail to generate adequate contact between the agitator and the product, and then products could not be completely blended. All in all, considering whether you need standard duty or heavy-duty ribbon blender before you buy it.
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