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Frequently Asked Questions
A Ploughshare Mixer is often suitable for materials that tend to agglomerate.
Its plough-shaped mixing tools generate intensive circulation of the material, while optional high-speed choppers can break up lumps and agglomerates during mixing.
The final selection should be based on the material characteristics and process requirements.
Vortex mixers are designed for a wide variety of powders, granules, and powder-liquid mixtures.
Typical applications include chemical powders, food ingredients, pharmaceutical powders, animal feed, dry mortar, ceramics, battery materials, fertilizers, pesticides, minerals, refractory materials, and other bulk solids. The actual mixer configuration should be selected according to the physical and chemical properties of the material.
Vortex manufacture a wide range of industrial powder and bulk solids mixing equipment, including:
- Horizontal Ribbon Mixers
- Ploughshare Mixers
- Double Shaft Paddle Mixers (Paddle Mixers / “No-Gravity” Mixers)
- Conical Twin-Screw Mixers
- Vertical Screw Ribbon Mixers
- Double Cone Mixers
- V-Type Mixers
- 3D Motion Mixers
- Customized mixing systems and complete mixing lines
The most suitable mixer depends on your materials, production capacity, mixing ratio, required mixing time, and process conditions.
Mixer capacity should be evaluated using both the total vessel volume and the effective working volume. The required volume depends on material bulk density, batch weight, filling ratio and the mixing principle of the selected machine. A mixer should not normally be filled to its total geometric volume because sufficient space is required for material movement and effective mixing. For this reason, selecting a mixer based only on vessel volume can result in an unsuitable configuration.
The appropriate industrial powder mixer depends on several factors, including:
- Material characteristics
- Bulk density
- Particle size
- Required mixing uniformity
- Batch size or production capacity
- Moisture content
- Whether heating or drying is required
- Whether liquid addition is required
- Required discharge configuration
- Production and automation requirements
Vortex provides different powder mixer designs so that equipment can be selected according to the specific process requirements.
Vortex powder mixer selection depends on several factors, including:
- Material type and characteristics
- Bulk density and particle size
- Material flowability
- Moisture content
- Viscosity
- Mixing ratio
- Batch size or required production capacity
- Whether liquid addition is required
- Required mixing uniformity
- Temperature, pressure, vacuum, or other process requirements
Vortex engineers can recommend a suitable powder mixer based on your material and process requirements.
Yes, We can supply simple stand alone panels or automated PLC controlled systems. We normally install and test all controls on our mixers before they are shipped.
Yes, we normally test the mixers before they are shipped and mark out the wire need to connect on the control box.
We manufacture specialty mixing equipment for powder & bulk materials. Included are ribbon blender, plough mixer, conical screw mixer, twin shaft paddle mixer, V blender, double cone blender and other auxiliary equipment such as screw conveyor, quantitive auger filler.
We sell across the world, our cusotmers distribute 5 continents.
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Ribbon blender’s application in roasted coffee blending
coffee blending is a brewed drink prepared from roasted coffee beans, which are the seeds of berries from the Coffee plant. Roasted coffee transforms the chemical and physical properties of green coffee beans into roasted coffee products. At lighter roasts, the coffee will exhibit more of its “origin character”- the flavors created by its variety, processing, altitude, soil content, and weather conditions in the location where it was grown. As the beans darken to a deep brown, the origin flavors of the bean are eclipsed by the flavors created by the roasting process itself. At darker roasts, the “roasted flavor” is so dominant that it can be difficult to distinguish the origin of the beans used in the roast.
Strong coffee flavored with cardamom is popular in United Arab Emirates, Israel and other parts of the Middle East. People would like to blend the roasted coffee with cardamom, or cardamom seeds, zafran and other different spices. This blending will ensure the roasted coffee has the better flavor. Then choose a right blender is very essential.
With the feature of gentle blending, simple structure, and easy operation, vortex ribbon blender will not break the particle of roasted coffee, and save the integrity of beans and seeds at a maximum, and which assure a good result in blending.
Ribbon blender consists of consists of U shaped shell and double helical agitator, the outer ribbon always move the materials from the center of vessel to two ends, and the inner ribbons always make the materials from the two ends side to the center of vessel, shaping a convectional status and achieving homogeneity. Thus ribbon blender is the right blender for coffee blending.
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